Research Progress on Magnetic Wheel Transmission with Magnetic Coupling Speed Regulation

Main Article Content

Haoyang Chen

Keywords

magnetic coupling, magnetic wheel transmission, permanent magnet materials, structural optimization, energy-saving transformation

Abstract

Fluid electromechanical equipment, such as fans and water pumps, accounts for a large proportion of total energy consumption in China. Throttle speed regulation results in substantial energy loss, while variable - frequency speed regulation is prone to elect romagnetic interference and thus limited in application scenarios. A magnetic wheel transmission based on magnetic coupling transfers power via non -contact magnetic fields, featuring soft start, vibration reduction, energy savings, and overload protection. This paper summarizes the structures and speed regulation mechanisms of various magnetic couplers, including cylindrical, disc, and conical types. It systematically analyzes the performance characteristics of permanent magnet materials, magnetic conductive materials, insulating materials, and supporting structural materials for magnetic wheel transmission. It compares the loss characteristics and adaptability to working conditions of electrical steel, soft magnetic composites, and cobalt -based alloys. The significance of insulat ion coating for suppressing eddy - current losses in soft magnetic composites is clarified. Moreover, the research progress in structural optimization, electromagnetic simulation models, and eddy -current heat -dissipation design for magnetic couplers is reviewed. Engineering cases show that when this transmission device is applied to equipment in thermal power, municipal engineering, petrochemical, coal mining, and other industries, the power-saving rate ranges from 11% to 34.62%, and it can effectively reduce vibration and operational & maintenance pressure. At present, existing research still has deficiencies, such as insufficient comparison of multiple speed-regulation schemes and room for improvement in high -frequency losses and torque density. Finally, the future research directions, including high-temperature superconducting magnetic materials, novel electromagnetic calculation algorithms, and adaptive magnetic circuit regulation systems, are prospected. This study provides theoretical support for the ener gy-saving transformation of fluid load equipment and for the engineering application of magnetic transmission equipment.

Abstract 13 | PDF Downloads 8

References

  • [1] Ministry of Industry and Information Technology of the People's Republic of China. Guidelines and Cases for Application of National Industrial Energy -saving Technologies (2022 Edition) (IX): Energy -saving and Efficiency -improving Technologies for Key Ener gy-consuming Equipment and Systems[EB/OL]. MIIT Official Website, 2022-12-06.
  • [2] Dong Cong, Li Mengli, Lian Zhe, et al. Research Progress of Magnetic Coupling Transmission[J]. Journal of Qilu University of Technology, 2025, 39(2): 26-36.
  • [3] Cai Ling, Bi Hegang, Bi Kegang, et al. Monitoring Method for Energy -saving Operation State of Centrifugal Pump Impeller under Multiple Working Conditions[J]. Energy and Environmental Protection, 2022, 44(12): 262-267.
  • [4] Sun Yan, Liu Shiwen, Chen Shuang, et al. Research on Transient Flow Analysis Method of Process System Driven by Variable Speed Pumps[J]. Machine Design and Manufacturing Engineering, 2025, 54(4): 59-63.
  • [5] Zhang Shuju. Application of Variable Frequency Speed Regulation in Industrial Electrical Automation Control[J]. Automation Application, 2024, 65(13): 106-108, 112.
  • [6] Shangguan Xuanfeng, Song Weikang, et al. Research on Adjustable Speed Permanent Magnet Asynchronous Coupler[J]. Mechanical Transmission, 2018, 42(12): 141-148.
  • [7] Jing Libing, Zhang Ting, Huang Zhangxian, et al. Development History and Research Issues of Magnetic Gears[J]. Mechanical Transmission, 2019, 43(1): 165-170.
  • [8] Mohammadi S, Kirtley J, Azari M N. Modelling of axial -flux eddy -current couplers[J]. IET Electric Power Applications, 2020, 14(7): 1238-1246.
  • [9] Wang Yong. Research on Autoclave Stirring Device Based on Magnetic Transmission[D]. Lanzhou: Lanzhou Jiaotong University, 2022.
  • [10]Wang Lingling. Analysis and Research on Transmission Performance of Magnetic Coupler[D]. Shenyang: Shenyang University of Technology, 2017.
  • [11] Ge Yanjun, Liu Shuliang, Wang Jianshuai. Research on Speed Regulation Mechanism of Conical Rotor Magnetic Coupler[J]. Manufacturing Technology & Machine Tool, 2022(5): 77-83.
  • [12] Yang Chaojun, Zhu Li, Wu Yingzhi, et al. Speed Regulation Characteristics of Slotted Disc -type Asynchronous Magnetic Coupler[J]. Transactions of China Electrotechnical Society, 2021, 25(11): 130 - 138.
  • [13] Mu Honggang, Wang Mingyou, Chen Chanjuan, et al. Design of synchronous permanent magnet coupling with hybrid magnetic circuit[J]. Journal of Chinese Agricultural Mechanization, 2025, 46(4): 248 -253, 292.
  • [14] Chen Yufeng, Xu Bin, Zhou Yujuan, et al. Development Status and Research Progress on Permanent Ferrite Materials[J]. Journal of Magnetic Materials and Devices, 2023, 54(3): 108-118.
  • [15] Luo Ye. Research Trends and Future Directions of Permanent Magnet Materials[J]. Electrical Engineering Materials, 2024(4): 5-11.
  • [16] Cao Jun, Li Zhong, Liu Yanfeng, et al. Research progress in high iron content 2:17 SmCo permanent magnets[J]. Copper Engineering, 2024(4): 142-156.
  • [17] Yan Yinuo, Yan Hongyan, Jing Zhenwei, et al. Progress and Prospect of Sintered NdFeB Permanent Magnets with High Coercivity[J]. Hot Working Technology, 2025, 54(1): 24-27, 32.
  • [18] Ai L W, Fang J L, Fang J L, et al. Development Status and Prospect of High -Temperature Superconducting Magnetic Transmission[J]. Materials China, 2024, 43(6): 503-512.
  • [19] Liu Yueqing, Zhao Jiangtao, Wang Fengqing, et al. Research Progress of Alnico Permanent Magnet Materials[J]. Materials Reports, 2024, 38(23): 112-121.
  • [20] Zhang Yue. Research on Permanent Magnet Transmission Technology in Magnetic Application Field[J]. China Standardization, 2024(Supplement): 360-361, 380.
  • [21] Li G, Gardner M C, Bird J Z. Solid Core Magnetic Gear Systems: A Comprehensive Review of Topologies, Core Materials, and Emerging Applications[J]. Applied Sciences, 2025, 15(15): 8560. https://doi.org/10.3390/app15158560
  • [22] He Jiayi, Zhou Bang, Cai Jinbo, et al. Status and Development Trend of Soft Magnetic Composites for High-Power Magnetic Devices[J]. Acta Materiae Compositae Sinica, https://doi.org/10.13801/j.cnki.fhclxb.20260520.002.
  • [23] Zhao Yingnan, Li Huiying, Yin Gaochong, et al. Analysis of Carbon Fiber Sheath for Surface -Mounted Rotor of High-Speed Permanent Magnet Motor[J]. Rail Transit Materials, 2025, 4(1): 21-25.
  • [24] Tian Yanfei, Wu Huiling. Analysis and Application of Injection Molding Materials in Rotor Magnetic Steel Fixing[J]. Micromotors, 2020, 53(10): 103-106.
  • [25] Tian Yanfei, Dang Mingming, Guo Yongyan, et al. Application of Bonding Technology in Rotor Magnetic Steel Fixing[J]. Micromotors, 2022, 55(4): 90-93.
  • [26] Nehl T, Lequesne B. Nonlinear two -dimensional finite element modeling of permanent magnet eddy current couplings and brakes[J]. IEEE Transactions on Magnetics, 1994, 30(5): 3000-3003.
  • [27] Zhang Xiaofeng, Yuan Airen, Wu Yingzhi. Influence of Structural Parameters of Cylindrical Magnetic Coupler on Transmission Performance[J]. Machinery Design & Manufacture, 2019(10): 189-192, 196.
  • [28] Liu Baoxiang, Cui Zhongsheng, Cheng Gang, et al. Structural Design and Torque Analysis of Variable Area Magnetic Coupler[J]. Manufacturing Technology & Machine Tool, 2024(11): 85-90.
  • [29] Ge Yanjun, Liu Shuliang, Wang Jianshuai. Research on Speed Regulation Mechanism of Conical Rotor Magnetic Coupler[J]. Manufacturing Technology & Machine Tool, 2022(5): 77-83.
  • [30] Zhu Li. Analysis on Speed Regulation Performance of Solid Disc Magnetic Coupler with Rotatable Magnets[D]. Zhenjiang: Jiangsu University, 2022.
  • [31] Hang Tian, Yang Chaojun, Zhu Jiwei, et al. Analysis on Air Gap Magnetic Field Distribution and Torque of Solid Disc Magnetic Coupler[J]. Mechanical Transmission, 2024, 48(1): 111-119.
  • [32] Wang Shuang. Theoretical and Experimental Research on Novel Composite Magnetic Coupler Magnetic Transmission[D]. Huainan: Anhui University of Science and Technology, 2018.
  • [33] Zhang Xiaoliang. Analysis on Electromagnetic and Regulation Characteristics of Disk Permanent Magnet Coupler[D]. Beijing: Beijing Jiaotong University, 2022.
  • [34] Li Xiao. Research on Heat Dissipation Method of Permanent Magnet Magnetic Coupler[D]. Shenyang: Shenyang University of Technology, 2022.
  • [35] Li Ping. Standardized Application Analysis of Magnetic Wheel Speed Regulation Transmission Technology[J]. China Brand & Anti-Counterfeiting, 2024(11): 202-203.
  • [36] Xing Peng. Application of Permanent Magnet Speed Regulation Technology in Motor Energy -saving Automatic Control[J]. Die & Mould Manufacture, 2025(3): 192-194, 197.
  • [37] Yan Weiyang. Application Analysis of Horizontal Air -cooled Permanent Magnet Speed Regulator on Cooling Tower Fans[J]. Equipment Manufacturing Technology, 2024(8): 129-131.
  • [38] Meng Qingling, Wu Xi, Gao Guanhua, et al. Design and Application of Mine Torque -limited Permanent Magnet Magnetic Coupler[J]. Small & Special Electrical Machines, 2024, 52(8): 36-39, 43.
  • [39] Liu Xiaowei, Wang Yanqiong. Application of Permanent Magnet Coupling Technology in Combined Soda Plant[J]. Soda Industry, 2022(2): 25-27.
  • [40] Yang Musen, Chen Shenghai, Zhang Xue, et al. Research and Application of YQMPS Magnetic Pump Technology[J]. Valves, 2026(2): 183-187.